The ACTIV System is a unique, dynamic storage technology that can buffer, sort, and stage palletized unit loads in exact loading sequence. Fast movers are more accessible and slow movers are positioned out of the way, so loads can be staged and sequenced for trailer loading—24 hours a day. The ACTIV System is expandable to support future business goals and it integrates seamlessly with other material handling systems.

Components of an ACTIV system

ACTIV is comprised of four key components:

• Deep Lane Transfers (DLT) Mechanical carts transport loads to a rack position within a storage lane. DLTs in each lane have steel decks with cable-lift mechanisms underneath to raise or lower a load.
• Cross Aisle Transfers (CAT) Move unit loads from one storage lane to another and indexes loads perpendicular to the deep lanes.
• Vertical Transfer Lifts (VTL) Lifts or lowers unit loads between levels so rows of deep lanes can be stacked vertically on multiple levels.
• Software Orchestrates pallet movements in a series of short segments using route-solving algorithms. Pallets are automatically re-routed around problem areas.

How it works

ACTIV’s patented technology works like a large sliding puzzle with multiple layers. Pallets input on one end are deposited onto cable-driven carts that slide along deep storage lanes. The software automatically places loads into optimal positions based on the order patterns.

ACTIV Benefits

• Maximize storage space using minimal real estate, utilizing your existing “air space” is less expensive than new construction. The ACTIV system offers some of the highest storage density in the industry.
• Pre-stage multiple trailer loads resulting in reduced wait time for drivers, less fuel consumption, decreased loading times and increased truck turnaround.
• Improved order fulfillment rates Get your customers what they need quicker than other suppliers to gain competitive and pricing advantages.
• High reliability ensures maximum uptime which keeps your distribution operation running on time. Redundant systems prevent single point of failure scenarios leaving the system operational should one part or system fail.
• Efficient, high throughput even with multiple SKU’s offering you greater control of your inventory and warehouse operations while providing for greater inventory turnover.